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Tsubaki Philippines | Smart Replaceable Series Large Size Conveyor Chain Sprockets
Smart Replaceable Series Large Size Conveyor Chain Sprockets
Smart Replaceable Series is a sprocket with a tooth-replaceable structure for Large size conveyor chain.
Since only the tooth portion can be replaced without removing the shaft, the burden of replacement work is reduced.
Efficient maintenance is possible even under conditions where replacement was previously time-consuming, such as for equipment installed at high altitudes or equipment using multiple panels.
We offer a lineup of various types to suit different applications.
Features
Three "smart"
- *The teeth can be replaced without removing it from the shaft.
- * Indicator pins notifies you when it's time to replace it
- *Three types available to accommodate a wide range of usage environments
| Type | Split Type | Ring replacement teeth type | Block replacement tooth type |
|---|---|---|---|
 |
 |
 |
|
| Features |
Divide the sprocket (tooth part and hub part) into two parts
|
Ring-shaped replacement teeth
|
Wear-resistant block-shaped teeth
|
Indicator pins (Replacement notification mark)
You can determine at a glance when it's time to replace the sprocket.
Conventional inspection
Determine the gap between the worn area and the tooth gauge
Indicator pins inspection
The teeth will wear down and when they reach the mark, they are at the limit of their usable life.
Selectable tooth fastening methods
For ring-type and block-type replaceable teeth, you can choose between spot welding or HARDLOCK Nut fastening methods for the bolts and nuts on the teeth.
Spot welding installation
HARDLOCK Nut installation
Features of HARDLOCK Nut mounting specification
HARDLOCK Nut mounting specification requires no welding and is a safe installation method that does not involve the use of fire.
This nut is designed for replacement, offering high vibration resistance and streamlining the replacement process.
The reason it is resistant to vibration is due to the following anti-loosening principle.
Principle of preventing loosening
It consists of two types of nuts, one with a protruding and one with a concave shape. First, the wedge-shaped, eccentrically machined convex nut, which acts as the tightening nut, is tightened, and then the perfectly round concave nut, which acts as the locking nut, is placed over it and tightened.
This creates an effect where the entire threaded portion of the convex nut is pressed against the bolt, while the entire threaded portion of the concave nut is pressed against the bolt thread on the opposite side.
[Quoted from the website of HARDLOCK Industry Co., Ltd.]
* HARDLOCK Nut mounting specification uses HARDLOCK Nut from HARDLOCK Industry.
※Note
The amount of nut protrusion differs between spot welding and HARDLOCK Nut installation.
Please check that it does not interfere with equipment, chains, buckets, aprons, etc.
Note)
Please refer to the dimension table for the X dimension.
When using a chain with a GA4 attachment, interference will occur if the GA4 attachment is located on the side where HARDLOCK Nut is installed.
Please ensure that the GA4 attachment and HARDLOCK Nut mounting side are not the same.
You can also specify the installation location of HARDLOCK Nut; please contact us for details.
* "HARDLOCK" is a registered trademark of HARDLOCK Industry Co., Ltd.
Solution Case Study using Smart Replaceable Series
Here are some examples of how Smart Replaceable series has been used to solve problems.
Case Study 1 | Significant Reduction in Workload and Costs
This design allows for the replacement of only the worn teeth without removing the sprocket shaft.
We achieved reductions in labor hours, equipment downtime, and costs.
Case Study 2 | Extending Lifespan and Improving Maintenance Efficiency
The adoption of specially shaped ring replacement teeth improves durability.
This is an example of how reducing the frequency of replacements led to increased efficiency in maintenance work.
Please refer to the following guidelines for selecting the appropriate type based on your usage conditions.
Catalogs and Instruction Manuals
- E-Book Catalog (Japanese) (Large size conveyor chain & sprockets)
- E-Book Catalog (Japanese) (Smart Replaceable Series)
- E-Book Catalog (English) (Large size conveyor chain & Sprockets)
- E-Book Catalog (English) (Smart Replaceable Series)
- Instruction Manuals (Japanese) (Ring replacement tooth type)
- Instruction Manuals (Japanese) (Ring-type tooth replacement, HARDLOCK Nut mounting specification)
- Instruction Manuals (Japanese) (Block replacement tooth type)
- Instruction Manuals (Japanese) (Block Replacement Tooth Type, HARDLOCK Nut Installation Specification)
- Instruction Manuals (Japanese) (Split Type)
Model number display example
Split Type
| RF10150 | S | 10T | - | BW | Q | - | S | TS | - | E |
| ｜ Compatible chain model number |
｜ ｜ |
｜ ｜ |
| Hub format BW: Welded single hub CW: Welded dual hub |
｜ Tooth tip hardening treatment N: No tooth tip hardening Q: Tooth tip hardening treatment |
｜ ｜ ｜ ｜ ｜ |
｜ ｜ |
｜ Indicator pins |
|||
| Roller type | Number of teeth | | Split type |
||||||||
| Smart Replaceable Series | ||||||||||
Ring replacement teeth type
| RF26300 | S | 10T | - | BW1 | Q | - | S | RK | - | E |
| ｜ Compatible chain model number |
｜ ｜ |
｜ ｜ |
| Hub format BW1: Welded single hub CW1: Welded dual hub |
｜ Tooth tip hardening treatment N: No tooth tip hardening Q: Tooth tip hardening treatment |
｜ ｜ ｜ ｜ ｜ ｜ ｜ |
｜ ｜ |
｜ Indicator pins |
|||
| Roller type | Number of teeth | | Ring-type replaceable teeth RK: Spot welding RN: HARDLOCK Nut |
||||||||
| Smart Replaceable Series | ||||||||||
| * Replacement tooth model number (for replacement only) | ||||||||||
| RF26300 | S | 10T | - | RE | Q | - | S | RK | - | E |
| ｜ Replacement |
| RK: Spot welding RN: HARDLOCK Nut |
|||||||||
| (One set includes replacement teeth for one sprocket, a bolt, washer, and nut.) (Note) The drawing number of the initial delivered product is required to specify the specifications. Please provide the drawing number when placing your order. |
||||||||||
Block replacement tooth type
| RF12200 | S | 10T | - | BW1 | Q | - | S | BK | - | E |
| ｜ Compatible chain model number |
｜ ｜ |
｜ ｜ |
| Hub format BW1: Welded single hub CW1: Welded dual hub |
｜ Tooth tip hardening treatment N: No tooth tip hardening Q: Tooth tip hardening treatment |
｜ ｜ ｜ ｜ ｜ ｜ ｜ |
｜ ｜ |
｜ Indicator pins |
|||
| Roller type | Number of teeth | | Block replacement tooth type BK: Spot welding BN: HARDLOCK Nut |
||||||||
| Smart Replaceable Series | ||||||||||
| * Replacement tooth model number (for replacement only) | ||||||||||
| RF12200 | S | 10T | - | RE | Q | - | S | BK | - | E |
| ｜ Replacement |
| BK: Spot welding BN: HARDLOCK Nut |
|||||||||
| (One set includes replacement teeth for one sprocket, bolts, nuts, and special adhesive.) (Note) The drawing number of the initial delivery is required to specify the specifications. Please inform us of the drawing number when placing your order. We are unable to manufacture replacement teeth in a quantity different from the number of teeth on the mounting base. |
||||||||||
Product List
- [Product Precautions]
- - We may be able to manufacture sprockets with different tooth counts, hub diameters, etc., than those listed in the table below, so please contact us for details.
- Please check that there is no interference between the outer diameter of the teeth and the bucket, apron, etc.
- There is a gap between the joints of each replacement tooth.
- The squares in the model numbers in the table indicate whether or not the tooth tips are hardened (Q/N) and the mounting type. The squares in the model numbers in the table indicate the number of teeth.
- In the table, "-" indicates a variety that is not supported.
- The approximate mass shown in the table is for roller type S. Please inquire about the mass for other roller types.
Please refer to Instruction Manuals for installation and removal procedures.
Split Type
List of varieties and dimensions
Ring replacement teeth type
List of varieties and dimensions
Block replacement tooth type